
Jobs that cross four machines
Op 10 to op 40 on one live traveller, not a paper bag round the shop.
The heat number gets booked at goods-in, then biro'd onto a paper bag that walks the shop. Bulk carries it through every op to the shipped serial, so the FAIR pack builds itself, and a customer NCR is answered in minutes.

Op 10 to op 40 on one live traveller, not a paper bag round the shop.

Booked once at goods-in, carried to the serial; an NCR answered in minutes.

CMM results land on the ballooned drawing; the AS9102 pack builds itself.

Keep monitoring and the ERP; Bulk runs traveller, trace and cert between them.

Goods-in books the billet to its heat number and mill cert, typed once, never again.
See data threadHeat K31088 · EN 10204 3.1 cert attached · 6 billets Ti-6Al-4V

The live traveller books each op with setup sheet, offsets, operator and machine.
See routingR. Patel · setup sheet rev C · offsets loaded 09:05

Ballooned characteristics and CMM results land on the drawing; a miss raises the NCR now.
See qualityBalloon 14 · Ø8.000 H7 measured 8.019 · out of tolerance

The serial, FAIR pack and cert of conformity assemble themselves from the record, same day.
See documentsAS9102 Forms 1–3 · CofC · heat K31088 genealogy · 38 balloons

A day in Word and Excel per first article, every customer's format.
Hours in job bags before you can even answer the NCR.
Sign-offs lost between ops; nobody can say where the job is.

Every op booked live, so you always know which machine the job is on.
RoutingThe heat number follows the metal to the serial; a recall is a query.
Data threadCMM results land on the drawing; the FAIR pack builds itself.
QualitySetup sheets at the machine; certs and FAIR packs out the same day.
DocumentsLoad against real spindle capacity and quote a date that holds.
SchedulingCutting, setup and downtime per machine: where the next spindle-hour is.
OEE analyticsNone of them, exactly, and that's deliberate. An ERP re-platforms your quoting, purchasing and accounts; a machining MES watches spindles and machine states. Bulk is the layer in between: production tracking, multi-op routing, material traceability and quality on the shop floor. Shops that already run an ERP keep it and wire Bulk to the floor; most shops our size are replacing paper travellers and spreadsheets, not systems.
Yes. As the job runs, Bulk captures the ballooned characteristics, inspection results, CMM data, mill certs and operator sign-offs against the drawing. The FAIR pack (Forms 1, 2 and 3 with objective evidence) assembles itself from that record in your customer's format, instead of being rebuilt by hand in Word and Excel per first article.
The heat/lot number and EN 10204 3.1 mill cert are booked against the material at goods-in and carried through every op (op 10 to final inspection) onto the finished part's serial number. When a customer NCR or recall names a heat lot, you query it and see every job, operation and serial made from that material, forwards and backwards, in minutes.
No. Keep your machine-monitoring or DNC system; Bulk runs the job, not the spindle. Where a system exposes cutting-time or utilisation data we can pull it into the OEE view, but Bulk's job is the traveller, the traceability and the cert pack around the machining: the record your customers and auditors ask for.
Yes. Our metal fabrication & welding software page (/metal-fabrication-software) is the sibling to this one. It covers weld maps, EN 1090 / ISO 3834 and heat-number traceability for fab shops. Shops that do both machining and fabrication run one Bulk with both routes on the same floor; the two pages just speak the vocabulary of each trade.
One part family end to end first (raw bar to shipped serial with its FAIR pack), proven on real jobs in weeks, then the rest follow on the same pattern. Never a big-bang cutover. Pricing is one per-site figure with every module included, no per-module upsell, hosting and rollout in the number. Early-access shops work directly with the build team.