Bulk
Product/Digital Twin

Your floor, to scale and alive.

A 3D model of the actual plant: machines, benches, racks and zones where they really sit, each one glowing in real time with running, paused, down or idle. Build the layout once; it runs forever as a live andon board, on a desk or a wall TV.

52 machine models, drag to place Live andon, OEE & 5S per zone Fullscreen TV mode, ground or bird
In plain terms

What is Bulk Digital Twin?

Bulk Digital Twin is a 3D model of your actual plant — machines, benches, racks and zones placed where they really sit, to scale. Build the layout once from 52 drag-and-drop machine models, and each shape glows live with running, paused, down or idle, plus OEE and 5S. It runs forever as an andon board, on a desk or a wall TV.

Build it once

Drag the real machines into place.

A catalog of fifty-two procedural models: mills, presses, moulders, printers, plus all the racks, pallets and safety kit that fill a real floor. Drop them on a paintable floor slab, draw zones and walls, and you've got your plant. Unknown models never break the scene; they fall back to a neutral box.

Zone Wall Barrier Fence Floor shape

Machines & stations

Link each to an asset for live status
  • CNC mill CNC
  • Lathe LTH
  • Weld cell WLD
  • Assembly ASM
  • QC station QC
  • X-ray NDT XRY
  • Packing line PCK
  • Injection IMM
  • Conveyor CNV
  • 3D printer FDM
  • Hyd. press PRS

Support & layout tools

Racks, pallets, safety kit (no telemetry)
  • Buffer rack BUF
  • Forklift FLT
  • Pallet PAL
  • First aid AID
  • Fire point FIR
  • Touchscreen TV
Wire it to the floor

Two links, and it goes live.

A machine is just a shape until you link it to an asset. Then it pulls the same live status, OEE and job the Asset Board shows. A zone is just an outline until you link it to an audit area. Then it carries that area's rolling 5S score. One-to-one, one time.

Asset CNC-204 / CNC mill, Bay 1
Machine → asset

Live telemetry on every shape

Search your work centres, pick one, and the machine wakes up: station status, recorded-time OEE with a 12-bucket sparkline, the loaded job and its progress, the operator on station, and any open downtime.

  • One asset backs at most one machine per layout
  • Numbers match the Asset Board exactly (same mapping)
  • "Open work centre →" jumps straight to its record
Audit area Assembly & pack / 5S
Zone → audit area

A rolling 5S score per area

Link a floor zone to a 5S audit area and its card carries the live score, averaged over the trailing thirty days of completed audits: green, amber or red, right on the map.

  • 5S averaged over 30 days of completed audits
  • Zone also rolls up its machines' running count & OEE
  • Refreshes on a change-signal, no polling
The live floor

Read the plant like a map.

Instead of a list of work centres, you see the actual layout: every linked machine lit by its status, an andon stack-light above it, OEE on its face. Click any machine for its current job, OEE trend, operator and open downtime. It's the Asset Board, in space.

Running Paused Down Idle
On the wall

Put it on the wall. Leave it running.

Three views: ground, bird, and a fullscreen TV mode built for wall screens. It refreshes when the floor changes, not on a timer, so the board on the wall is never a shift behind.

  • A view-only role for wall TVs: screens can watch, not touch.
  • Ground, bird and TV: the same layout, three distances.
7 running, 1 paused, 1 down, 1 idle
Why teams switch

The floor, spatially honest.

Built once
52 models,
drag & drop
Paint the floor, place the machines, draw the zones: your real layout, to scale.
Live overlay
Andon on
every machine
Running, paused, down or idle, with a stack-light and OEE on each linked shape.
Same numbers
A read on the
live MES
No new data. Status, OEE and 5S come straight from production and audits.
On the wall
Ground, bird
or TV
Three view modes and a fullscreen TV mode for an always-on floor display.
Straight answers

Questions, answered.

01

What is Bulk Digital Twin?

It is a to-scale 3D model of your real floor: machines, benches, racks and zones where they actually sit, each one glowing in real time with running, paused, down or idle.

02

Where does the live status come from?

There's no new data to enter. Status, OEE and 5S read straight from the live MES — the same numbers your production and audits already produce.

03

How do I build my floor layout?

You paint the floor, drag and drop from 52 machine models to place your equipment, and draw the zones — your real layout, to scale. You build it once and it runs forever.

04

Can it run on a wall TV?

Yes. There are three view modes — ground, bird and TV — plus a fullscreen TV mode for an always-on floor display, on a desk or a wall.

05

What does each machine show?

Every linked shape carries a live andon overlay — a stack-light for running, paused, down or idle, with OEE on each machine and 5S scored per zone.

06

How do I get started?

Send us a rough floor plan and we'll stand up your twin with machines placed, assets linked and zones scored, so your next walk of the floor happens on a screen.

See your plant from above, live.

Send us a rough floor plan and we'll stand up your twin with machines placed, assets linked and zones scored, so your next walk of the floor happens on a screen.