To Do
3highDue Feb 16
Inspect coolant pressure
Line B • CNC 04
JSJohn Smith
DragmediumDue Feb 18
Replace conveyor side guard
Assembly • Lane 2
SCSarah Connor
DraglowDue Feb 19
Lubrication round - Zone C
Packaging • Cell 5
MJMike Johnson
DragOne platform. Every operation.
Bulk unifies every aspect of your manufacturing operation into a single, intelligent command center. From production tracking to quality control, from safety management to real-time analytics—everything connects seamlessly. Ready to get started? View pricing plans or calculate your ROI.
TEAMBOARDS
Visual command center for your operations
Transform complex manufacturing metrics into clear, actionable insights. Our SQDCP Teamboards provide real-time visibility into Safety, Quality, Delivery, Cost, and People performance.
- ✓Real-time performance tracking across all SQDCP metric categories
- ✓Automatic KPI generation from production system and API integrations
- ✓Manual report submission with digital evidence support
- ✓4K-optimized board view for factory floor TV displays
- ✓Remote control via tablet (Nexus) for multi-board management
- ✓Matrix and graph visualization modes for trend analysis
- ✓Stand-up meeting timers with automatic WhatsApp/Email notifications
- ✓Configurable KPIs with no-code metric builder
- ✓Attendance tracking for team meetings and shift handovers
bulk-os://teamboards/plant-1
PRODUCTION SYSTEM
Complete production control at your fingertips
Everything your operators need in one unified interface. Track jobs, manage timers, log production counts, and access work instructions without switching between systems.
- ✓Integrated job timers with automatic time tracking
- ✓Real-time production counters with sensor-based automatic incrementing
- ✓Color-coded Andon pull system for equipment, quality, material, and safety alerts
- ✓Defect tracking with quality metrics and First Pass Yield monitoring
- ✓Direct access to work instructions and Standard Operating Procedures
- ✓Machine sensor integration for temperature, pressure, and cycle monitoring
- ✓Job selection and switching interface with search and filtering
- ✓Performance metrics including OEE, cycle time, and downtime tracking
- ✓Material consumption tracking and consumable management
- ✓Supervisor call and maintenance escalation from the production floor
- ✓Real-time visual production timeline, updated instantly
- ✓Multi-sensor dashboard with live equipment health and status monitoring
bulk-os://production/station-4
Production Control
Job #4921 • Injection Molding
Job Control
Sensor Active
00:00:00
Efficiency (OEE)0%
Operator Tools
Good Parts
Target: 4000
Defects
Max: 50
Sensor Activity (Last 60s)
-60s-40s-20sNow
Material Log
Polypropylene Resin
Quantity: 25
Colorant/Dye
Quantity: 2
SAFETY MODULE
Proactive safety management
Keep your team safe with comprehensive safety tracking, incident reporting, and preventive measures integrated directly into your daily operations.
- Digital safety checklists and inspections
- Incident reporting and investigation workflows
- Near-miss tracking and trend analysis
- Safety training records and certifications
- Automated safety alerts and notifications
Safety Dashboard
Site A • Zone 3
142
Days Safe
0
Open Incidents
DAILY CHECKS
✓
PPE Station Check
Completed by J. Smith • 07:45 AM
✓
Emergency Stop Test
Completed by J. Smith • 07:50 AM
Walkway Clearance
Pending • Due 12:00 PM
Quality Control
SPC Monitor • Line A
DEFECT RATE (PPM)
99.8%
First Pass Yield
12
Inspections
QUALITY MODULE
Ensure consistent quality at every step
Digital quality logging, non-conformance tracking, and real-time quality metrics keep your production standards high and defects low.
- Automated weekly quality reports with 6-week Pareto analysis
- Multi-vector defect breakdown by user, process, part, and asset
- Statistical process control (SPC) charts and trend visualization
- Integrated improvement and control planning workflows
- Non-conformance reporting with automated corrective actions
PRODUCTION ANALYTICS
Data-driven insights for better decisions
Turn production data into actionable intelligence. Our analytics engine surfaces patterns, identifies bottlenecks, and helps you optimize operations continuously.
- Real-time OEE (Overall Equipment Effectiveness) tracking
- Auto-generated employee performance scorecards with digital sign-off
- Benchmark tracking against business averages and targets
- Downtime tracking and root cause analysis
- Asset utilization heatmaps and throughput analysis
Production Analytics
Last 24 Hours • All Lines
OEE TREND
85%
Avail
92%
Perf
99%
Qual
bulk-os://tasks/maintenance
Maintenance Workflow
Live boardKanban Task Board
Overdue
1
In Progress
2
Done
1
Board lanesShowing 6 of 6
In Progress
2highDue Feb 17
Calibrate torque driver
Line A • Station 7
APAva Patel
DragmediumDue Feb 18
Reset palletizer sensors
Warehouse • Dock 3
JSJohn Smith
DragDone
1lowDue Feb 15
Weekly oil level verification
Utilities • Pump Room
SCSarah Connor
Drag TASK MANAGEMENT
Close the loop from insights to action
Transform quality issues, safety concerns, and improvement opportunities into trackable tasks with clear ownership and accountability that drive continuous improvement.
- Task creation with due dates, priority levels, and owner assignments
- Sub-task checklists for complex multi-step workflows
- Workspace and operational area association for context
- Threaded comments and file attachments for collaboration
- Automated task generation from quality and safety reports
INBOUND AUTOMATION
From paper to production in seconds
Upload purchase orders and delivery notes, and watch as OCR technology automatically extracts data and creates production jobs—eliminating transcription errors and saving hours of manual entry.
- OCR engine for Purchase Orders and delivery documents
- Side-by-side verification UI (scan on left, extracted data on right)
- Automatic production job creation from scanned line items
- Batch and serial number mapping and tracking
- Seamless integration with existing production workflows
PURCHASE ORDER
Vendor: Steel Co.
Date: 2023-10-24
| Item | Qty |
|---|---|
| Steel Rod 10mm | 500 |
| Aluminum Sheet | 200 |
Data Verification
Steel Rod 10mm
Confidence: 99%
Matched
Aluminum Sheet
Confidence: 98%
Matched
Production Schedule
Week 42 • Main Hall
Draft
CNC 01
CNC 02
Lathe A
Assembly
PLANNING & SCHEDULING
Plan your operations with drag-and-drop simplicity
Allocate jobs to specific machines, manage shift schedules, and visualize staffing levels with intuitive planning interfaces that make complex scheduling decisions simple.
- Drag-and-drop job allocation to specific assets and bays
- Multi-shift planning (Morning/Late/Night) with headcount tracking
- Absence tracking with rolling 30-day visibility
- Staffing efficiency heatmaps to identify patterns
- Visual timeline view for workload balancing
Everything connects. Everything flows.
The power of Bulk isn't just in individual modules—it's in how they work together seamlessly. Data flows automatically between systems, eliminating duplicate entry and ensuring everyone has the information they need, when they need it.
Unified Data Model
All modules share the same data foundation, ensuring consistency across your entire operation and eliminating information silos between teams and departments.
Real-Time Sync
Changes in one module instantly reflect across the entire platform in real-time—no delays, no batch updates, no waiting for overnight syncs.
CLOSED BETA
API Access
Connect Bulk to your existing ERP, MES, or other enterprise systems with our comprehensive RESTful API for seamless data exchange and workflow automation.
CLOSED BETA
Manufacturing Sensors
IoT-enabled OEE sensors, temperature monitors, and proximity sensors integrate seamlessly into your production system for real-time visibility.
Implementation resources
Start with free templates, then roll into live workflows with Bulk. These resources help teams move from paper and spreadsheets to connected operations.
Templates Browse free manufacturing templates Template Use the Standard Operating Procedure template Template Download the Daily Production Log template Comparison Read MES vs spreadsheets for manufacturers Comparison Compare digital SOP workflows vs paper SOPs Comparison Evaluate Andon system alternatives
Ops Console
Plant 01
Live
Throughput
Last 8h
+12%
Details
Export
Share
Work Queue
Shift A
New
Andon: Station 3
Assign
Resolve
Ready to unify your operations?
See how Bulk can transform your manufacturing floor with a personalized demo.
Live dashboards
Operator tablet
Quality workflows
Templates included