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First Article Inspection Report (FAIR)

Comprehensive verification that new or modified parts meet all design specifications and requirements.

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About this template

The First Article Inspection Report (FAIR) is a detailed quality verification performed on the first production part from a new or modified process. Required by AS9102 in aerospace and widely used across manufacturing, this template ensures that parts meet all dimensional, material, and functional requirements before full production begins. The FAIR process catches design or manufacturing issues early, preventing costly production of non-conforming parts. This template guides inspectors through complete verification of all characteristics, with documented evidence and traceability to calibrated measurement equipment.

01

Key features

  • Complete part and drawing identification
  • Characteristic-by-characteristic verification
  • Actual measurement results vs. specification limits
  • Measurement equipment and method documentation
  • Material certification and test results linking
  • AS9102 compliant format and documentation
02

How to use it

  1. Obtain first article part from new or changed production process
  2. Review all drawing requirements, specifications, and special characteristics
  3. Measure all dimensions and verify all requirements systematically
  4. Document actual results, equipment used, and inspection methods
  5. Compare results to specifications and determine conformance
  6. Obtain approvals before releasing process for full production
03

Ideal for

  • Quality engineers verifying new product launches
  • Aerospace suppliers meeting AS9102 requirements
  • Machine shops validating new setups and programs
  • Manufacturing engineers approving process changes
04

Common uses

  • Qualifying new CNC programs and setups
  • Verifying parts from new suppliers or outsource partners
  • Confirming engineering changes are correctly implemented
  • Validating equipment after major maintenance or rebuild

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